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A boiler operates for 8,000 hours per year and annually consumes 500,000 million Btu (MMBtu) of natural gas while producing 45,000 lb/hour of 150-psig steam. Stack gas measurements indicate an excess air level of 44.9% with a flue gas minus combustion air temperature of 400°F. From the table, the boiler combustion efficiency is 78.2% (E1).

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Stacks and duct work used to direct the flue gas out of the boiler room can have a major impact on the successful operation of the boiler, and indirectly, the safety of the boiler operation.

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